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What You Will Learn During the Training on the Flooring System: Polished Concrete
This training consists of both a theoretical and practical section. It is delivered by two experienced professionals who work daily with this and other Bautech FUTURA systems.
THEORETICAL PART
Objective: Provide foundational knowledge on materials and technical processes.
Introduction to Polished Concrete Technology
- What is polished concrete: definition, properties, applications
- Differences between polished concrete, microcement, resin, architectural concrete
- Aesthetics and durability – key benefits for investors
2.Controlling the Visual Effect
- Color palette and pigmentation options
- Unique burns and aesthetic effects – what they depend on and why prior agreements with the client are essential
- Finish variants: matte, satin, gloss
3.Technical and Design Conditions
- Substrate assessment: load-bearing capacity, moisture, expansion joints, existing installations
- Project requirements: floor thickness, concrete class, reinforcement
- Planning of expansion joints and stress zones
4.Concrete Mix Composition and Selection
- Key components: cement, aggregate, plasticizers, fibers
- How to tailor the mix for polishing and aesthetic performance
- Importance of concrete curing for final appearance and performance
5.Technological Process
- Execution stages: screeding, fresh concrete finishing, joint cutting, curing, grinding, impregnation
- Factors affecting quality and repeatability
- Common errors and consequences (e.g. mapping, discoloration, cracks)
6.Machinery and Tools
- Overview of grinding and polishing equipment (planetary, single- and triple-disc)
- Selecting diamond segments and pads depending on the stage
- Dust extraction systems and health & safety protocols
7.Chemicals for Polished Concrete
- Silicate hardeners (sodium, lithium, potassium silicates, etc.)
- Impregnators, sealers, curing and maintenance agents
- Recommended products and application workflows
PRACTICAL PART
Objective: Build hands-on skills in machine operation, chemical application, substrate analysis, and finishing aesthetics.
1.Substrate Preparation and Condition Assessment
- Surface inspection: hardness testing, expansion joint marking
- Choosing the execution strategy and finish system
2.Full Flooring Simulation (on a test panel)
- Initial grinding – removal of cement laitance
- Application of a chemical hardener (e.g. silicates)
- Next grinding and polishing steps – pad selection
- Final surface finish: satin / high gloss
- Application of final impregnator
3.Equipment Operation and Work Technique
- Training on the use of planetary grinders (with support from operators)
- Segment replacement, machine parameter optimization
- Safe and ergonomic work practices
4. Repairs and Corrections
- Filling microcracks, surface leveling
- Fixing execution flaws: e.g. uneven structure, color inconsistencies
5. Final Effect Presentation and Quality Assessment
- Comparing various surface finishes
- Reviewing investor acceptance criteria
- Open discussion: Q&A session
Additionally Included:
- Full training materials package (PDFs, catalogs, manuals)
- Certificate of completion with the option to register as a certified contractor
- Product presentation of the complete system from the supplier